Expertise

Sand Casting

Sand casting is perfect for creating complex shapes in a wide range of metals, including ferrous, non-ferrous, and exotic alloys. With expendable sand molds, we can handle everything from small to large components without any dimensional constraints.

Process

  • Green Sand Process
  • CO₂ Sand Process
  • No-Bake Process

Production Capacity

  • Daily Capacity: 25,000 kg
  • Crucible Sizes: 50 kg to 5000 kg

Materials We Work Wit

  • Hastelloy
  • Inconel
  • Monel
  • Copper Alloys
  • Nickel Alloys
  • Aluminium Alloys
  • Super Duplex Steels
  • Stainless Steel
  • Cast Steel (CS, DI, CI)

Tooling

We provide complete in-house tooling manufacturing, making us a one-stop solution for sand casting—from concept and design to final production.

By manufacturing both tools and castings in-house, we ensure unmatched consistency, technical excellence, and attention to detail at every stage. Our expert design team leverages cutting-edge tooling methods to bring even the most intricate and complex casting concepts to life.

Tooling Components:

  • Patterns – The replica of the final part, designed for shrinkage, machining, and draft angles.
  • Core Boxes – Create hollow sections for intricate internal geometries.
  • Molds – Formed around patterns to shape the final casting.
  • Gating & Runner System – Controls molten metal flow.
  • Flask – Holds the sand mold securely during pouring.
  • Chills – Enhances solidification for better material properties.

Why Our In-House Tooling is an Advantage:

  • Seamless tooling and casting integration
  • Faster lead times with full in-house control
  • High flexibility to accommodate design changes
  • Cost-effective and optimized for efficiency
  • End-to-end traceability for quality assurance

Assembly

We simplify your supply chain by offering in-house assembly for large-scale projects. Our team integrates and delivers your cast parts as a complete, ready-to-use solution, saving you time and effort.

Testing

We never compromise on quality. Every component undergoes rigorous in-house and third-party testing to ensure strength, durability, and precision.

Material & Chemical Composition Testing:

  • Spectroscopy Analysis (OES/XRF)

Mechanical Property Testing:

  • Tensile Testing
  • Hardness Testing (Brinell, Rockwell, Vickers)
  • Impact Testing (Charpy/Izod)

Non-Destructive Testing (NDT):

  • Visual Inspection (VT)
  • Liquid Penetrant Testing (LPT/DPT)
  • Magnetic Particle Testing (MPT)
  • Ultrasonic Testing (UT)
  • Radiographic Testing (X-ray/RT)

Dimensional & Geometrical Testing:

  • Coordinate Measuring Machine (CMM) Inspection
  • 3D Scanning & Laser Measurement

Pressure & Leak Testing (if required):

  • Hydrostatic Testing
  • Pneumatic Testing
  • Helium
  • Nitrogen

Microstructural Analysis:

  • Metallography
  • Scanning Electron Microscopy (SEM)

With both NDT and destructive testing, we ensure that every casting meets the highest performance standards for aerospace, automotive, industrial, and medical applications.

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