Expertise

Pressure Die Casting

Pressure die casting is a manufacturing process in which molten metal is forced into a precision steel mold, or die, under high pressure. This process allows for the production of complex, detailed, and high-strength components with exceptional dimensional accuracy and smooth surface finishes.

Process

  • Hot Chamber Die Casting: For Zinc only
  • Cold Chamber Die Casting: For Zinc, Aluminium & Magnesium

Production Capacity

  • Up to 3 kg per piece

Materials We Work With

  • Aluminium Alloys
  • Zinc Alloys

Tooling

High-Precision Tooling for Superior Results
We design and manufacture all essential tooling in-house to ensure speed, accuracy, and durability.

Essential Tooling Components:

  • Die (Mold) – High-precision steel mold for consistent casting quality
  • Shot Sleeve and Plunger – Ensures smooth molten metal injection
  • Die Coatings and Lubrication – Extends die life and prevents defects
  • Trim Dies – Removes excess material for a clean finish
  • Core and Slide Mechanisms – Enables complex geometries and undercuts
  • Gating & Runner System – Optimizes molten metal flow

 

Why Our In-House Tooling is an Advantage:

  • Seamless tooling and casting integration
  • Faster lead times with full in-house control
  • High flexibility to accommodate design changes
  • Cost-effective and optimized for efficiency
  • End-to-end traceability for quality assurance

Assembly

We simplify your supply chain by offering in-house assembly for large-scale projects. Our team integrates and delivers your cast parts as a complete, ready-to-use solution, saving you time and effort.

Testing

We never compromise on quality. Every component undergoes rigorous in-house and third-party testing to ensure strength, durability, and precision.

Material & Chemical Composition Testing:

  • Spectroscopy Analysis

 

Mechanical Property Testing:

  • Tensile Testing
  • Hardness Testing (Brinell, Rockwell, Vickers)
  • Impact Testing (Charpy/Izod)

Non-Destructive Testing (NDT):

  • Visual Inspection (VT)
  • Liquid Penetrant Testing (LPT/DPT)
  • Magnetic Particle Testing (MPT)
  • Ultrasonic Testing (UT)
  • Radiographic Testing (X-ray/RT)

Dimensional & Geometrical Testing:

  • Coordinate Measuring Machine (CMM) Inspection
  • 3D Scanning & Laser Measurement

 

Pressure & Leak Testing (if required):

  • Hydrostatic Testing
  • Pneumatic Testing

 

Microstructural Analysis:

  • Metallography
  • Scanning Electron Microscopy (SEM)

With both NDT and destructive testing, we ensure that every casting meets the highest performance standards for aerospace, automotive, industrial, and medical applications.

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